Hydraulic ramp levellers ALUTECH hydraulic ramp levellers are an indispensable tool in warehouse logistics: their use speeds up the loading and unloading process several times over, ensuring high performance and efficiency. Home Hydraulic ramp levellers Trusted The two lifting cylinders of the hydraulic ramp balancer guarantee reliable and safe operation Efficiency The robust design allows the equipment to support up to 60 kN (6 tonnes) Why ALUTECH? Extensive reseller network Showrooms Certified installers Advantages of hydraulic ramp levellers Hydraulic ramp levellers adjust the difference in distance and height between the floor of the cargo vehicle and the warehouse ramp, helping to provide unobstructed access to the loading equipment and assisting staff access during the loading and unloading process. Wide range Thanks to the wide range of different sizes and models available, you can find the right combination for your loading bay, taking into account the specificities of your building. Reinforced plates The longitudinal reinforcement of the top plate of the ramp leveller with steel reinforcing plates provides protection against deformation, especially potholes. Resilient In winter, for low temperature regions, it is recommended to use hydraulic oil that can be used down to -40°C. This ensures trouble-free operation of equipment in harsh climatic conditions. 100% quality control 100% testing of each product in a special stand before delivery guarantees reliable operation on site. During the output phase, the ramp balancers are tested for 10 operating cycles. Additional security The two main lifting levers of a conventional ramp leveller provide protection against shifting (tipping of the ramp leveller to the side) if the vehicle starts unexpectedly during loading and unloading. Solidity 12 pairs of tilting plate hinges connect the tilting tongue and the top plate of the SL ramp leveller, ensuring the strength of the structure. Wide range of colours At the customer's request, ALUTECH hydraulic ramp levellers can be painted in any colour according to the RAL catalogue, so that they can be adapted to the company's image. Durable coating Two-component painting and pre-sandblasting of the metal parts of the hydraulic ramp leveller ensures the corrosion resistance of the product. Frequently asked questionsIs loading and unloading allowed when the levelling platform is switched off? Loading and unloading with the power switched off is strictly forbidden . Switching off the power will cause the hydraulic system to lock, resulting in the platform not adjusting to the height difference of the vehicle body when the loader passes. A weighted load in the off position may cause damage to the equipment. In the event of a sudden power failure and after the power supply to the platform has been switched off, the hydraulic system must be opened manually. To do this, set the control unit switch to position "I" and press the lift basket button. Loading and unloading operations on the levelling platform while driving are prohibited as this may lead to equipment failure. What's the difference between a tilting tongue and a telescopic ramp tongue? The main difference between the SL (tilting tongue) and TL (telescopic ramp tongue) models is the ramp extension mechanism. The tilting tongue technology works as follows: when the control button is held down, the electro-hydraulic system lifts the ramp leveller to the highest position and automatically tilts the ramp tongue. The ramp leveller is then lowered smoothly onto the vehicle and forms a special bridge for access to the machinery. The mechanism of the telescopic ramp arm allows the ramp arm extension to be adjusted according to the vehicle load and ensures the accuracy of its positioning on the truck. The extended telescopic foot compensates for the distance required to the vehicle platform by up to 1000 mm when the platform is mounted in front of the door. This ensures maximum thermal insulation of the warehouse. The one metre long ramp is also used for the maintenance of trains or other side-loading vehicles. Are there weight limits depending on the loading equipment? For SL and TL series ramps, the maximum permissible load is 60 kN, i.e. 6 tonnes. However, the use of loading equipment with small or hard material wheels increases the point load, so different maximum loads are specified depending on the type of vehicle. Please refer to the technical documentation of the products for the exact maximum load capacity! What steel are the ramps made of? The steel thickness is 6/8 mm and 8/10 mm for SL and TL ramp levellers respectively. Steel grade: S235 according to EN 10025 Which hydraulic oil should we use? As part of the standard equipment, the ramps are filled with Renolin B HVI ISO VG 22 oil, which can be used down to -15°C. In colder weather, the unit can also be refilled with Renolin MR 310 HVLPD 15 oil, which can be used down to -40°C. Renolin hydraulic oil is produced by the German company FUCHS, which ensures high quality. Are equalisation platforms subject to mandatory certification? Balancing electrohydraulic platforms are not subject to mandatory certification in the Republic of Belarus, the Russian Federation and Ukraine. However, platforms are required to provide a declaration of compliance with the standards. All new products we offer to the market are initially developed to the highest international standards and are subject to numerous internal and external tests in independent laboratories. The ALUTECH SL and ALUTECH TL levelling platforms are designed to take into account the requirements of all the directives of the European standards. Therefore, the products comply with European Union directives, Customs Union technical specifications and national standards of Ukraine, which are confirmed by the relevant declarations. What is the warranty period for levelling platforms? We are confident in the quality of our products and offer a 10-year extended warranty against corrosion. The warranty period for the main product is 2 years. The warranty period for parts is differentiated: 2 years for the control unit; 1 year for hydraulic stations, cylinders and high pressure hoses. The warranty period is calculated from the date of transfer of the product to the buyer. In the factory, 100% quality control is ensured . 10 delivery cycles on each platform are put through a special rack where the health of all systems is checked. What happens to the platform if the power is lost during operation? In the event of a sudden power failure and after the power supply to the platform has been switched off, the hydraulic system must be opened manually. To do this, set the main switch of the control unit to position "I" and keep the lift basket button pressed for 1-2 seconds (in case of sudden power failure, these operations must be performed after the power supply has been restored). When the hydraulic system is released, it is forbidden to place any object on the platform. Loading and unloading with the levelling platform switched off is strictly prohibited as it may lead to equipment failure. Are the specific dimensions of the platform different from the actual ones? Alutech's handling equipment includes platforms with individual lengths of 2000-4500 mm (with an angle of 500 mm) and widths of 1750-2250 mm (with an angle of 250 mm). However, the actual (overall) dimensions can be 70-150 mm larger, depending on the series and model of the platform. Rounded order sizes simplify the ordering process for customers. When preparing the pits, use technical documentation and drawings for your Alutech refilling equipment. How can SSK sealing be installed on the platform? The SSK side seal kit is delivered to a customer mounted on a leveling stand at the factory. If you need to install a sealing kit on an already installed platform, it can be ordered as a separate product (the SSK is delivered in the size of the platform). The seal installation process consists of the following steps: Raise the platform to the highest position and switch off the control unit (turn the switch from "I" to "0"). It is forbidden to be under the platform in this position ! Remove the protective foil from the sealant adhesive tape and stick it on the platform as shown in the picture below (it must be 8 mm from the top of the weld to the sealant): Drill 2 holes ⌀5-5,2 mm and install 2 steel rivets 5×10 (St) DIN 7337, following the tolerances shown in the picture below (the tolerance of 37 mm at the back of the platform can be increased, as this point may be blocked by the pit wall): Set the main switch of the control unit to "I" and hold the lift basket button pressed for 1-2 seconds when installing the platform in the subsequent parking position. When installing gaskets, take safety precautions and necessary safety precautions into account. All frequently asked questions The advantages of ALUTECH Short production time Production and delivery from Belarus in up to 4 weeks, depending on the type of product. 10-year guarantee Extended warranty against corrosion for ramp levellers and ballast ramps. Warehouse programme All the elements you need to build an efficient warehouse! Whether it's an industrial door, a ramp or security equipment. Competitive price As we are able to carry out the entire production, we offer you very competitive and flexible pricing. Need help? Our customer service is available during opening hours (every weekday between 8:00 - 17:00) to answer any questions you may have, but we are also available by e-mail! +36 23 880 868 Contact I need installation! If you need an on-site survey and installation, contact our partners! If you need help choosing an installer, please contact our Customer Service. +36 23 880 868 Partner link They trust us
